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HK XRS TECHNOLOGY Ltd., established in HK,is one of Asia's leading distributors of semiconductors and electronic components. Our company has been committed to providing customers with high-quality electronic components products and services,including shortage and obsolete parts supply, PPV cost-saving solutions,non-core materials VMI solutions and extended inventory management with value-added service.Our company is able to to provide a wide range of products as well as supply chain solutions that can be customized to meet our customers' unique needs, maximize our efforts to achieve customers’ goals, and establish long-term friendly working relationships.

 

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What Is Relays Electronics?

 

 

 Relays are electric switches that use electromagnetism to convert small electrical stimuli into larger currents.

 

 These conversions occur when electrical inputs activate electromagnets to either form or break existing circuits.

 

 By leveraging weak inputs to power stronger currents, relays effectively act as either a switch or an amplifier for the electric circuit, depending on the desired application.

 

Benefits of Relays Electronics
AL8860
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The operation is simple
When learning how to operate a relay or putting it into action the method is really simple. The current that flows from the power source operates the coil of a relay which in turn creates a magnetic field that attracts an internal lever that changes the contacts over. Relays are generally controlled by using small currents and can control larger circuits when just using these low levels of current.

 

Isolation and separation of circuits
Relays ensure safe isolation between the control circuit and load circuits when used in certain applications. Relays are used to separate the control circuit from the circuit that has a load on it. They are not just a device used for control, they can also be used for safety applications.

 

Small in size
Relays are generally small components that can be integrated into most panels and control circuits. Instead of using a range of contacts and coils relays compact this all into one unit that consists of a base and a relay. Sometimes these relays are interchangeable as they can be plugged into a base.

 

Easy to troubleshoot
Relays are extremely easy to test and perform fault-finding activities on. The wiring diagram of a relay can either be found printed on the side of the relay or in the operation/installation manual. As relays are also low-cost components they can be cheaply replaced to rule them out as a problem. A button can also be located on the top of a relay which can manually operate the contacts of a relay.

 

Control of more than one component
Relays can be used in a system to control up to 4 different switching applications. They can be used to switch more than one contact over at a time. This again saves space and gives much more options when designing a circuit. The output contacts of a relay can be used to switch different load circuits or components that may have different voltage or current levels.

 

Low-cost components
Relays are relatively cheap electrical components. Due to their low price and ease of use relays are found across a wide range of electrical circuits and systems.

 

Ease of installation
Relays are extremely easy electrical components to install. Most relays or relay bases can be mounted onto din rail. Some types of relays are interchangeable, this means if the contacts or coil fail the relay can be replaced without disconnecting any wires.

 

Ease of cable termination
Relays generally have a range of different cable termination methods. The options generally include screw, fork, and spring-style termination methods. The termination method on a relay is generally secure and protects against cables coming out when located in environments that have vibrations. Relays that are designed to be used on PCBs have pins that can be soldered to the board.

 

Can be used to switch ac or dc
Relays can be used to switch AC or DC loads depending on the spec and type of the relay.

 

Relays Have Long Lifespans
Relays tend to have long lifespans and do not need changing on a regular basis. If your relay requires changing on a frequent basis it could show a problem with the circuit or it could be the wrong relay for the job. A typical lifespan of a relay is around 1 – 1.5 million cycles.

 

Can offer multi-voltage inputs
Relays can offer multi-voltage inputs, this means that a range of inputs can be used on the same relay. This can reduce levels of stock and also confusion for anyone when replacing faulty components. A range of different voltage input levels are available for relays.

 

Voltage amplification
Relays can be operated with very small levels of voltage and used to control circuits with much higher levels of voltage. An example of this is a 24 V DC relay could be used to control a circuit with a 230 V AC load in it.

 

Contact operation is visible
Some relays have LEDs located on them which show if the contacts have been switched or not. You can also see this by just looking at the relay but the use of LED modules makes this task much easier. A test button is also sometimes located on the top of a relay which can operate the contacts when pressed.

 

Maintenance Free
Relays are electrical components that require no maintenance. When they have been fitted to a system or circuit they can just sit there and do their job time after time.

 

 
Types of Relays Electronics

 

Classified by working principle

 

Electromagnetic relay
An electromagnetic relay is a switch that uses an electromagnet to control the on and off of the operating circuit. It uses low voltage and weak current to control high voltage and high current circuits, and can also end remote operation and production automation. It plays an increasingly important effect in modern days.


Thermal relay
Thermal relays are generally composed of heating elements, control contacts, and action systems, reset mechanisms, current setting devices and temperature compensation elements. It generates heat from the current flowing into the thermal element, which causes the bimetallic strips with different expansion coefficients to deform. When the deformation reaches a certain point, it pushes the connecting rod to disconnect the control circuit, so that the contactor loses power and the main circuit disconnects, in order to protect the motor from overloading.


Photoelectric relay
A relay that uses the photoelectric effect to operate. It is composed of light-emitting elements (such as small incandescent lamps, gallium phosphide diodes, etc.) and photosensitive devices. When the signal added to the light-emitting element reaches a certain value, the effect of light causes the resistance of the photosensitive device to change sharply, thereby closing or breaking the circuit.


Polarized relay
A polarized relay refers to a relay that is actuated by the combined action of the polarized magnetic field and the magnetic field generated by the control current through the control coil. The polarized magnetic field is generally generated by magnetic steel or a polarized coil with a direct current; the suction direction of the relay armature depends on the direction of the current flowing in the control winding. It can be used as components of pulse generation, DC and AC conversion, summation, differentiation, and signal amplification in automatic devices, remote control, and telemetry devices, and communication equipment. It has the outstanding advantages of high sensitivity and fast action.

 

Classified by the nature of the input signal

 

Current Relay
The coil of the current relay is connected in series in the circuit and acts according to the magnitude of the coil current. The coil wire of this kind of relay has few thick turns and low coil impedance.
The function of the current relay: It works according to the current signal, and also determines the contact action according to the current of the coil. The coil needs to be connected in series with the load circuit when installing. According to the coil current, it can be divided into AC and DC. According to the action current, it can be divided into overcurrent and undercurrent.

 

Voltage relay
The voltage relay has many coils turns and thin wires. It is connected in parallel in the loop when working, and the circuit is turned on or off according to the voltage across the coil.
The function of the voltage relay: It works according to the voltage signal, and determines the action of the contact according to the magnitude of the coil voltage. The coil needs to be connected in parallel with the load during installation. The voltage relay can be divided into AC and DC according to the coil voltage and can be divided into overvoltage and undervoltage according to the operating voltage.

 

Auxiliary relay
The power supply used for the electromagnetic coil of the intermediate relay is DC and AC. Commonly used intermediate relays have two series, JZ7 and JZ8.
The role of the intermediate relay: play a role in converting and transmitting control signals. Its input signal is the power-on and power-off signal of the coil, while the output signal is the contact action of the intermediate relay. In essence, it is a kind of voltage relay, which has the characteristics of a large number of contacts.

 

Time relay
When the input signal is added or removed, the output part needs a delay or time limit to close or disconnect the relay of the controlled circuit until a specified time.

 

Speed relay
The speed relay is a relay that acts when the speed reaches a specified value. The speed relay is usually connected with the shaft of the motor when in use. The function of the speed relay is to coordinate the signal with the contactor depending on the speed to realize the reverse braking of the motor. Therefore, the speed relay is also called the reverse brake relay.

 

Classified by relay contact load

 

 

Micro-power relay

When the contact open circuit voltage is DC 27V, the contact rated load current (resistive) is 0.1A, 0.2A.

Weak power relay

When the contact open circuit voltage is DC 27V, the contact rated load current (resistive) is 0.5 ampere, 1 ampere relay.

Medium power relay

When the contact open circuit voltage is 27 volts DC, the contact rated load current (resistive) is 2 amperes and 5 amperes.

High-power relay

When the contact open circuit voltage is 27 volts DC, the contact rated load current (resistive) is 10 amperes, 15 amperes, 20 amperes, 25 amperes, 40 amperes.

 

Classified by the dimensions of the relay

Miniature relays

Relays with the longest side dimension not greater than 10 mm.

Subminiature relays

Relays whose longest side dimension is greater than 10 mm but not greater than 25 mm.

Small relays

Relays whose longest side dimension is greater than 25 mm but not greater than 50 mm.

 

Classified by the protection characteristics of the relay

Hermetically sealed relays

Use welding or other methods to seal the contacts and coils in the 2. enclosure, isolate them from the surrounding medium, and have a low leakage rate.

Enclosed relay

A relay in which the contacts and coils are enclosed (unsealed) and protected in a casing.

Open type relay

A relay that does not require a protective cover to protect the contacts and coils, etc.

 

 
Applications of Relay
 

The applications of the relay are limitless, its main function is to control the high voltage circuit (230V circuit AC) with the low voltage power supply (a DC voltage).

01/

Relays are not only used in the large electrical circuits but also used in computer circuits in order to perform the arithmetic and mathematical operations in it.

02/

Used to control the electric motor switches. To turn ON an electric motor we need 230V AC supply but in few cases/applications, there may be a situation to switch ON the motor with a DC supply voltage. In those cases, a relay can be used.

03/

Automatic stabilizers are one of its applications where a relay is used. When the supply voltage is other than the rated voltage, set of relays sense the voltage variations and controls the load circuit with the help of circuit breakers.

04/

Used for the circuit selection if there exists more than one circuit in a system.

05/

Used in Televisions. An old picture tube television’s internal circuitry works with the DC voltage but the picture tube needs a very high AC voltage, in order to turn on the picture tube with a DC supply we can use a relay.

06/

Used in the traffic signal controllers, temperature controllers.

 

Components of Relay

The relay operates both electrically and mechanically. It consists electromagnetic and sets of contacts which perform the operation of the switching. The construction of relay is mainly classified into four groups. They are the contacts, bearings, electromechanical design, terminations and housing.

Contacts

The contacts are the most important part of the relay that affects the reliability. The good contact gives limited contact resistance and reduced contact wear. The selection of the contact material depends upon the several factors like nature of the current to be interrupted, the magnitude of the current to be interrupted, frequency and voltage of operation.

01

Bearing

The bearing may be a single ball, multi-ball, pivot-ball and jewel bearing. The single ball bearing is used for high sensitivity and low friction. The multi-ball bearing provides low friction and greater resistance to shock.

02

Electromechanical design

The electromechanical design includes the design of the magnetic circuit and the mechanical attachment of core, yoke and armature. The reluctance of the magnetic path is kept minimum for making the circuit more efficient. The electromagnet is made up of soft iron, and the coil current is usually restricted to 5A and the coil voltage to 220V.

03

Terminations and Housing

The assembly of an armature with the magnet and the base is made with the help of spring. The spring is insulated from the armature by moulded blocks which provide dimensional stability. The fixed contacts are usually spot welded on the terminal link.

04

 

Relay Selection Considerations
 

The following factors must be considered while selecting a relay for any application.

Nominal voltage

The voltage at which the coil is designed to operate.

Rated power

The power consumed by the coil at normal room temperature.

Contact rating

The current carrying capacity and voltage rating of their contacts.

Contact mechanism

The number of contacts required and the contact configuration (NO/NC/changeover).

Environmental protection

The degree of sealing required, meaning, whether the external casing of relay is necessary or not?

Insulation resistance

Insulation resistance between any two sets of contacts and that between the contacts and the coil.

 

How Relays Work

 

 

A control coil surrounds the iron core. The electromagnet starts energizing when the current flows through the control coil then intensifies the magnetic field. The electromagnet becomes connected to the power source through the contacts to the load and a control switch. The upper contact arm becomes attracted to the lower fixed arm and then closes the contacts that result in a short circuit. The contact then moves in the opposite direction and creates an open circuit once the relay has been de-energized.

 

The movable armature will return to its initial position when the coil current is off. The force that causes its movement will be almost the same as the half strength of the magnetic force. Spring and gravity provide this force.


Relays can operate in two ways. The first is in low voltage application, and the other is in high voltage application. It is used to reduce the noise of the whole circuit in low voltage applications. On the other hand, relays reduce arcing in high voltage applications.

 

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FAQ

 

Q: What is the function of the relay?

A: The relay permits a small amount of electrical current to control high current loads. When voltage is supplied to the coil, small current passes through the coil, resulting in a larger amount of current passing through the contacts to control the electrical load.

Q: What is a relay system used for?

A: A relay allows circuits to be switched by electrical equipment: for example, a timer circuit with a relay could switch power at a preset time. For many years relays were the standard method of controlling industrial electronic systems.

Q: What are relays usually used for?

A: Relays are normally used in the control panels, manufacturing, and building automation to control the power along with switching the smaller current values in a control circuit.

Q: What is the difference between a switch and a relay?

A: A relay is an electrically operated switch that harnesses the power of an electromagnet to either open or close a circuit, while a switch is a mechanical device that opens or closes a circuit physically. Switches can be activated manually, but relays are typically controlled by electrical signals.

Q: What are the three basic functions of a relay?

A: Relay is an electrical control device, which has the interaction between the input circuit and the output circuit. It plays the role of automatic adjustment, safety protection and conversion circuit in the circuit.

Q: What are the 3 main parts of a relay?

A: The three major parts of a contactor or relay are the coil, the contacts, and the enclosure. Coil: The coil is an electromagnetic coil that, when energized, generates a magnetic field to attract the contacts and close the circuit.

Q: What is relay in simple words?

A: Definition: The relay is the device that open or closes the contacts to cause the operation of the other electric control. It detects the intolerable or undesirable condition with an assigned area and gives the commands to the circuit breaker to disconnect the affected area. Thus protects the system from damage.

Q: Can you bypass relay?

A: If your car already has a relay plugged into the IPM, you can use a single jumper wire to bypass it. If your car's fuel pump relay is inside the IPM's circuit board, you'll need a three-jumper wire for a bypass.

Q: Why are relays important in electronics?

A: Relays can reduce the need for high-amperage wiring and switches, which are expensive and take up space. Therefore, switching to relays in your electronic systems can reduce the size or weight of a casing, for instance, or allow manufacturers to fit more functionality into space of the same size.

Q: Is relay a circuit breaker?

A: Relay is a handling and interpreting device which acts as a switch when needed. The Circuit Breaker is a switch that acts as a disrupting and isolating device. The Relay can work on one or more circuits at once. It can be used to select and control one circuit among many circuits.

Q: How do you connect a relay to a circuit?

A: Pin 30 is the power supply for a relay, and pin 86 acts as the switch for that pin. 85 is the grounding pin and 87 is the pin connected to a device. When the power is switched on through pin 86, the circuit is closed, and the power source is connected through pin 30. This current then powers the device connected to 87.

Q: Does a relay increase voltage?

A: Relays may be able to sustain higher voltages across their contacts than the maximum switching voltage, provided no attempt is made to operate the relay while the signal is applied.

Q: How does a relay work simple?

A: Relay consists of a coil, which receives an electric signal and converts it to a mechanical action and contacts that open and close the electric circuit.

Q: What are the two most common faults in a relay?

A: The two most common failure mechanisms of relays are contamination and mechanical wear of the internal switching elements discussed as follows: a. Contamination is a major cause of early life failures.

Q: Are relays input or output?

A: Input relay modules connect loads or sensors with microprocessor- or computer-based logic-level systems. Output relay modules convert signals from logic-level control systems to control external loads such as motors, valves, and solenoids.

Q: Which two main principles do most relays work?

A: There are really only two fundamentally different operating principles: (1) electro- magnetic attraction, and (2) electromagnetic induction. Electromagnetic attraction relays operate by virtue of a plunger being drawn into a solenoid, or an armature being attracted to the poles of an electromagnet.

Q: What is the difference between a contactor and a relay?

A: Contactors are designed to handle high-current loads, while relays are suitable for low to medium-current loads. This difference in load capacity results from the design and construction of the devices, with contactors featuring larger and more robust auxiliary contacts to accommodate higher currents.

Q: What can I use instead of a relay?

A: In this case you would use a switching transistor. A transistor is an electronic device that can work as a switch. It allows control of a large current by a smaller current as does a relay. Unlike a relay, however, a transistor is not mechanical, and can operate much faster than a relay.

Q: How many circuits are in a relay?

A: The difference between a 4 and 5 pin relay is that a 4 pin relay is used to control a single circuit, whereas a 5 pin relay switches power between two circuits. 4 pin relays use 2 pins (85 & 86) to control the coil and 2 pins (30 & 87) which switch power on a single circuit.

Q: Will a relay work if wired backwards?

A: It depends on the relay and circuit it's controlling. The coil normally doesn't care unless there is a snubbing diode. The contacts, if you are using both the N.O. and the N.C. contacts then they all matter.

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